Management Consulting · Lagos, Nigeria · RC No. 9674001

Where operational
excellence
becomes
competitive advantage.

A global team drawing from the world's most demanding operations — now delivering cutting-edge solutions to Nigeria, West Africa, and the emerging economy.

What industry are you in?
$5M+
Documented savings
8+
Years of leadership
20+
Case studies
11+
Industry sectors
Operations analytics dashboard
Documented Impact
$5.4M+
Across 5 global firms
Solutions for FMCG & Agri-Food
From farm gate to shelf — we improve every step of the food value chain.
🌾
Harvest-to-Shelf Loss Reduction
Identify and eliminate post-harvest losses across your supply chain. Nigerian agri-food chains lose 20-45% between farm and consumer. We find where it happens and stop it.
Supply Chain
📦
Inventory Accuracy Programme
Redesign your cycle-count and slotting system. 78% → 96%+ accuracy documented. No new WMS required — built on your existing infrastructure.
Frugal Engineering
📊
SQDIP Performance Dashboard
Live shift-level KPI tracking for your production and distribution operations. Management sees Safety, Quality, Delivery, Inventory, Productivity — in real time, automated daily.
Analytics
📋
NAFDAC/SON Compliance System
Auto-generate audit-ready documentation for regulatory compliance. Always ready — not scrambled together before inspections.
Compliance
⚙️
Production Line Efficiency (OEE)
Quantify your availability, performance, and quality losses. A 10-point OEE gain on a typical Nigerian production line = ₦50M+ additional output annually.
Process Engineering
💡
Distribution Network Redesign
Optimise your route-to-market, depot positioning, and last-mile delivery model for Nigerian road and infrastructure realities.
Strategy
See something relevant? Book a free 30-minute diagnostic — no commitment required.
Start a Conversation →
Solutions for Banking & Financial Services
Operational efficiency for Nigeria's most demanding institutions — CBN-compliant, zero new software.
⚙️
Back-Office Reconciliation Automation
Automate your daily/monthly reconciliation process using existing core banking data exports. 3 days → 4 hours documented. Error rate from 2.3% → 0.1%.
Automation
📊
Branch Operations Dashboard
Live branch KPI tracking — transaction volumes, TAT, queue time, staff utilisation, error rates — across your entire network. Daily automated scorecards to managers.
Analytics
🔗
Loan Processing TAT Reduction
Map your end-to-end loan workflow, eliminate NVA steps, redesign hand-offs. 22 → 9 day TAT documented without changing credit standards or adding staff.
Process Engineering
📋
CBN Audit-Ready Compliance System
Auto-generate examination-ready documentation packs. Always current — no 3-week scramble before CBN examiners arrive.
Compliance
👥
Branch Labour Productivity
Structured teller scheduling, transaction routing, and capacity planning — getting more throughput from existing branch staff without additional headcount.
Workforce
💡
Customer Onboarding Redesign
End-to-end account opening and KYC process mapping. Reduce TAT from weeks to days — competitive advantage in a market where speed wins customers.
Strategy
See something relevant? Book a free 30-minute diagnostic — no commitment required.
Start a Conversation →
Solutions for Fintech
Operations infrastructure for Nigeria's fastest-growing sector — built to scale, built to comply.
⚙️
Payment Operations Dashboard
Real-time transaction monitoring, failure rate tracking, reconciliation dashboards, and exception alerting — across all payment rails and corridors.
Analytics
🔗
Customer Onboarding Automation
Map and redesign your digital onboarding and KYC workflow. Eliminate manual review bottlenecks — faster activation, lower drop-off, happier regulators.
Automation
📋
CBN/SEC Regulatory Compliance System
Automated compliance documentation for CBN licensing conditions, SEC reporting, and NDIC requirements. Always audit-ready.
Compliance
📊
Operations Control Tower
Live visibility across your CS operations, payment processing, and partner reconciliation — all in one dashboard. Built on Power BI, no new infrastructure.
Analytics
💡
Fraud Operations Workflow
Structure your fraud review, dispute resolution, and chargeback workflows. Clear SLAs, accountability frameworks, and escalation paths — reducing financial exposure.
Process Engineering
🌐
Website & Digital Tools
We built our own — medilo.org. Custom, branded, functional. We can build yours too. No templates. No WordPress. Clean HTML/CSS built to perform.
Digital
See something relevant? Book a free 30-minute diagnostic — no commitment required.
Start a Conversation →
Solutions for Manufacturing
Industrial Engineering rigour applied to Nigerian factory floors — more output, same people, same machines.
🏭
OEE Improvement Programme
Systematic availability, performance, and quality loss analysis across your production lines. 51% → 68% OEE in 10 weeks documented. ₦50M+ output from assets you already own.
Process Engineering
📊
Production Control Dashboard
Real-time shift performance — output, downtime reasons, quality rejects, efficiency — visible to supervisors and management as it happens. No more 2-day data lag.
Analytics
⚙️
Maintenance CAPA System
Structured Corrective & Preventive Action workflow for your top breakdown failures. Eliminate recurring downtime systematically — not just fix it when it breaks.
Automation
👷
Labour Line Balancing
Scientific workstation balancing and shift scheduling. Redeploy your people to where they create most value — more throughput, same payroll, zero redundancies.
Workforce
📋
SON/NAFDAC Compliance Automation
Automated quality and regulatory documentation — batch records, inspection reports, compliance packs. Always audit-ready, generated in minutes.
Compliance
💡
Capacity Expansion Without CapEx
Before you buy new machinery, let us show you how much more you can get from existing assets. Typically 15-30% additional capacity is available through process changes alone.
Strategy
See something relevant? Book a free 30-minute diagnostic — no commitment required.
Start a Conversation →
Solutions for Logistics & 3PL
Operational excellence for Nigeria's most dynamic supply chains — more deliveries, same fleet, same people.
🚛
Fleet Utilisation & Route Optimisation
Fleet audit, route clustering, load planning, and driver scheduling. 61% → 84% utilisation documented. 28% fuel cost reduction. Built in Excel — no TMS required.
Supply Chain
📦
Warehouse Slotting & Fulfilment Design
Layout optimisation, pick-path redesign, dock scheduling. 4.2 → 2.1 hours pick-to-dispatch. 35% output increase with existing headcount. Applicable to any DC configuration.
Process Engineering
📊
Logistics Control Tower
Real-time fleet status, delivery SLA tracking, and exception alerting — across your entire operation. Customer SLA performance +24% in 60 days documented.
Analytics
⚙️
Last-Mile Process Framework
Route sequencing, delivery time-window planning, POD systems, and returns management — designed for Nigerian urban and peri-urban delivery reality.
Automation
📋
Customs & Regulatory Compliance
Automated documentation for DPR, SON, customs, and regulatory requirements. Pre-clearance document packs generated in minutes — not assembled over days.
Compliance
💡
3PL Proposal Engineering
We help 3PLs win contracts by building credible, detailed operational proposals — including SLA frameworks, pricing models, and implementation timelines.
Strategy
See something relevant? Book a free 30-minute diagnostic — no commitment required.
Start a Conversation →
Solutions for Government & Parastatals
Process intelligence for Nigeria's public sector — faster service delivery, better compliance, more from your civil servants.
📊
Ministerial Performance Dashboard
KPI frameworks, departmental scorecards, and management dashboards for MDAs. Monthly compilation: 2 weeks → 4 hours. Ministers manage by data, not by document.
Analytics
🔗
Service Delivery TAT Reduction
End-to-end process mapping of your highest-volume workflows. Identify and eliminate NVA steps — 65% TAT reduction documented without legislative change.
Process Engineering
📋
Audit-Ready Compliance System
Centralised documentation repository covering legislative compliance, financial controls, and procurement records. Complete audit packs generated in 2 hours. Senate queries answered in 24 hours.
Compliance
💡
IGR Improvement Strategy
Identify and quantify untapped Internally Generated Revenue streams — licensing, service charges, penalties — and design the operational processes to capture them.
Strategy
⚙️
Civil Service Capacity Redeployment
25-35% of civil servant time goes to manual reporting and document hunting. We automate that — redirecting capacity to policy, oversight, and actual service delivery.
Workforce
🌐
Government Digital Tools
Custom Excel and Power BI tools built on existing government infrastructure — no procurement, no ICT projects, no vendor lock-in. Deployable within existing budget cycles.
Digital
See something relevant? Book a free 30-minute diagnostic — no commitment required.
Start a Conversation →
Solutions for Healthcare
Operational efficiency for Nigerian hospitals, clinics, and health systems — better patient flow, less administrative burden.
🏥
Patient Flow & TAT Optimisation
Map and redesign patient pathways through OPD, diagnostics, pharmacy, and discharge. Reduce wait times without adding staff — restructure the flow, not the headcount.
Process Engineering
📊
Hospital Operations Dashboard
Live bed occupancy, OPD queue status, theatre utilisation, pharmacy stock levels, and staff deployment — visible to management in real time.
Analytics
📋
NAFDAC & Regulatory Compliance System
Auto-generate audit-ready pharmaceutical, medical device, and clinical documentation. Always compliant — not assembled under pressure before inspections.
Compliance
⚙️
Pharmacy Inventory & Stockout Prevention
Redesign your pharmacy replenishment and stock management. Eliminate stockouts on essential medicines. Reduce expiry waste. Built on your existing data.
Supply Chain
👥
Clinical Staff Scheduling
Structured shift design and workload planning for doctors, nurses, and support staff. Reduce overtime costs, eliminate coverage gaps, improve staff satisfaction.
Workforce
💡
Revenue Cycle Optimisation
Map your billing, claims, and collection workflows. Identify where revenue leaks between service delivery and receipt — plug those gaps without new billing software.
Strategy
See something relevant? Book a free 30-minute diagnostic — no commitment required.
Start a Conversation →
Solutions for E-Commerce
Operations infrastructure for Nigeria's fastest-growing retail channel — built to scale as your order volumes grow.
📦
Fulfilment & Last-Mile Design
Warehouse layout, pick-path, packing station design, and last-mile routing for your specific product mix and Nigerian delivery geography. More orders, same footprint.
Supply Chain
📊
Delivery SLA Control Tower
Real-time delivery tracking, SLA performance dashboards, and exception alerting. Customer complaint rate -41% documented in 60 days of live management visibility.
Analytics
⚙️
Returns Management Process
Structured reverse logistics — returns authorisation, grading, refurbishment, and restocking workflow. Reduce returns cost and processing time by 40-60%.
Process Engineering
🔗
Seller/Vendor Onboarding Optimisation
Redesign your marketplace seller onboarding workflow. Reduce time-to-live for new sellers. More active sellers = more GMV without additional sales spend.
Automation
📋
Customs & Import Compliance
Automated import documentation, duties calculation, and customs clearance pack generation for cross-border e-commerce operations.
Compliance
💡
Unit Economics & Operations Modelling
Build a dynamic model of your fulfilment cost per order across different scenarios — volume, geography, SKU mix. Know exactly when and how to expand.
Strategy
See something relevant? Book a free 30-minute diagnostic — no commitment required.
Start a Conversation →
Solutions for Energy & Oil & Gas
Operational excellence for Nigeria's most capital-intensive sector — asset performance, compliance, and cost control.
Asset Performance & Uptime Optimisation
Systematic analysis of unplanned downtime on critical assets — generators, turbines, pumping stations. CAPA-based elimination of recurring failures.
Process Engineering
📊
Operations & Maintenance Dashboard
Live asset status, work order completion, preventive maintenance compliance, and field crew productivity — all visible to operations management in real time.
Analytics
📋
DPR & Regulatory Compliance System
Auto-generate audit-ready documentation for DPR, NUPRC, and HSE regulatory requirements. Always compliant — not compiled under pressure before inspections.
Compliance
🔗
Field Crew Scheduling & Productivity
Structured scheduling, job planning, and productivity tracking for field maintenance and operations crews. More work completed per shift — same headcount.
Workforce
💡
Contractor Cost & Performance Management
Build a systematic contractor performance tracking system — SLA compliance, cost per unit of work, quality outcomes. Eliminate underperforming contractors with data.
Strategy
⚙️
Inventory & Spare Parts Optimisation
Right-size your critical spare parts inventory. Eliminate slow-moving stock, prevent stockouts on essential spares — built on your existing ERP or Excel.
Supply Chain
See something relevant? Book a free 30-minute diagnostic — no commitment required.
Start a Conversation →
Solutions for Telecoms
Network operations efficiency and back-office performance for Nigerian and West African telecoms operators.
📡
Network Operations Performance Dashboard
Live NOC dashboard covering site uptime, fault resolution TAT, field crew deployment, and network quality KPIs — across all base stations and regions.
Analytics
⚙️
Field Maintenance Workflow Redesign
End-to-end preventive and corrective maintenance workflow optimisation. Faster fault resolution, better first-time-fix rates, more from your existing field workforce.
Process Engineering
📋
NCC Regulatory Compliance System
Automated documentation for NCC licensing, QoS reporting, and regulatory audit requirements. Always ready — no scramble before NCC inspections.
Compliance
🔗
Customer Operations TAT Reduction
Map and redesign your SIM activation, complaint resolution, and chargeback workflows. Reduce TAT, reduce churn — through process, not headcount.
Automation
👥
Field Force Productivity Optimisation
Route optimisation, job scheduling, and performance management for your field engineering and sales force. More visits per day — same workforce size.
Workforce
💡
Dealer & Distribution Channel Efficiency
Structure your dealer onboarding, inventory management, and performance tracking. Better channel visibility — without a new dealer management system.
Strategy
See something relevant? Book a free 30-minute diagnostic — no commitment required.
Start a Conversation →
Solutions for Real Estate & Construction
Project operations and supply chain efficiency for Nigeria's booming construction and real estate sector.
🏗️
Construction Project Controls
Earned value tracking, schedule performance, and cost control dashboards for active construction projects. Know your project status in real time — not at the end of the month.
Analytics
📦
Materials & Supply Chain Management
Procurement tracking, materials scheduling, vendor performance, and site inventory management. Eliminate material delays and site idle time — the biggest cost in Nigerian construction.
Supply Chain
📋
Regulatory & Compliance Documentation
Automated generation of FAAN, town planning, SON, and environmental compliance documentation. Always audit-ready for project approvals and inspections.
Compliance
⚙️
Site Labour Productivity
Time-and-motion analysis of your construction site activities. Identify and eliminate unproductive time — more work per day, same site workforce.
Process Engineering
💡
Project Feasibility & Cost Modelling
Dynamic financial models for real estate development — cost build-up, IRR, sensitivity analysis, and funding structure optimisation. Built for the Nigerian cost environment.
Strategy
🔗
Property Management Operations
Systematise your property maintenance, tenant management, and service charge collection workflows. More properties managed per operations head.
Automation
See something relevant? Book a free 30-minute diagnostic — no commitment required.
Start a Conversation →
Senior practitioners from world-class enterprises — bringing frontier expertise to the emerging economy.
Global 3PL & Logistics · Tier-1 Automotive · Multinational 3PL · Agri-Food Conglomerates · Fortune 500 FMCG · Global Technology
African professionals in strategy session
$5.4M+
Savings delivered
Who We Are

Built from the floor up.
Delivered at the boardroom level.

Medilo Advisory is a fully registered Nigerian management consulting firm founded by professionals with careers inside the world's most demanding operations — global 3PLs, Fortune 500 manufacturers, automation-first technology firms, and large-scale FMCG distributors.

We are not a local firm thinking globally. We are a global team already operating at the frontier — now bringing that frontier to the emerging economy. Most operational problems are not complex. They are unexamined. We examine them with rigor and engineer solutions that last.

CAC Registered · RC No. 9674001 · Incorporated 11 July 2026
Fortune 500 Global 3PLTier-1 Automotive OEMMultinational 3PL Global Agri-Food ConglomerateFortune 500 FMCG ManufacturerGlobal Technology Services Firm Lean Six Sigma Green BeltTexas A&M UniversityUniversity of Lagos
What We Do

Six practice areas. One standard.

Accountable to results — not activity.

01
Operational Strategy & Performance Infrastructure
KPI governance, dashboards, and accountability frameworks that turn leadership intent into daily execution.
KPI ArchitectureSQDIPMOR DesignReporting Automation
02
Supply Chain Optimization
Velocity-based slotting, lane design, and inventory health scoring — optimizing flow across your entire network.
Slotting StrategyInventory AnalyticsNetwork DesignLogistics Re-engineering
03
Automation Strategy & Integration
Full lifecycle automation ownership — business case through go-live validation. AMRs, cobots, OSR systems, vision sensors.
AMR / AGVCobot SpecIQ/OQ/PQCapital RFP
04
Labor Engineering & Productivity Analytics
MTM-based engineered standards, LMS implementation, and UPH governance that make performance coachable.
Engineered StandardsLMS ConfigTime StudiesUPH Modeling
05
Lean Transformation & Process Excellence
DMAIC waste elimination, SOP architecture, RCCA systems, and facility layout optimization at scale.
DMAIC / PDCA5S / VSMRCCA SystemsSOP Development
06
Analytics & Custom Digital Tools
Power BI, Python/SQL, Excel VBA, and purpose-built operational tools — the infrastructure that changes how leadership decides.
Power BIPython / SQLExcel VBACustom Tools
Featured Work

The work speaks.
The numbers confirm it.

PIT License Automation
⏱ Time SavingsClient A · Logistics · USA
PIT License Automation — 22 Hours to 30 Seconds
134 forklift operators. Each compliance refresh required 22+ supervisor hours of manual data entry per cycle.
Result
22hrs
→ 30 sec
$16.9K
Saved/yr
Zero
Capital
How did we eliminate 22 hours without touching the process? →
Want to see how?
AMR autonomous robots
🤖 AutomationClient B · Confectionery · USA
AMR Deployment — 60% of Delays Eliminated at Source
Chronic lead time failures with no prior analysis identifying the root cause. Leadership assumed hardware was the problem.
Result
$480K
Annual savings
60%
ROI
53%
HC optimized
What did DMAIC reveal that months of observation had missed? →
Want to see how?
Large scale DC greenfield
🏗️ Capital ProgramClient D · 3PL · USA
$40M Greenfield Automation RFP — 2% Simulation Accuracy
A $40M automation decision with no existing template, three vendors, four stakeholder groups, and zero margin for error.
Result
$40M
RFP delivered
2%
Simulation accuracy
$1M+
Annual savings
How do you build a simulation model that predicts reality within 2%? →
Want to see how?
External Recognition

What industry leaders say.

🏅
“Redefining what operational excellence looks like in modern supply chains.”
Fortune 500 Global Logistics Leader · National Supply Chain Day Recognition 2025
“A rare combination of engineering depth, operational instinct, and automation expertise — the kind of practitioner who fundamentally changes how an organization thinks about its own performance.” — Senior People & Culture Executive, Fortune 500 Global Logistics Leader
🌐
Industry 4.0 Innovation Spotlight
Multinational 3PL Network · Industry 4.0 Publication
Featured as a standout for driving process integration and optimization through automation, mechanization, and continuous improvement. Recognized by the SVP of Contracting Packaging & Manufacturing.
Star Performer of the Month
Global Agri-Food Conglomerate · West Africa · July 2021
Awarded by the Managing Director for outstanding contribution to the growth of the organization during the COVID-19 supply chain disruption.
Leadership Pedigree

Global expertise. Relentless execution. Documented results.

Fortune 500
Global 3PL
Tier-1
Automotive OEM
Multinational
3PL Network
Global Agri
Conglomerate
Fortune 500
FMCG Manufacturer
Global 3PL · Premium Logistics
Senior Industrial Engineering — Automation & Continuous Improvement
Led the industrial engineering function for a large-scale, automation-first distribution facility serving a global athletic brand. Delivered a structured CI program spanning analytics, labor engineering, capital planning, and automation integration — resulting in significant annualized savings within the first year of engagement.
Global 3PL · Advanced Manufacturing & Automation
Senior Network Industrial Engineering — Automation & Continuous Improvement
Held network-wide industrial engineering scope across multiple client facilities, covering automation strategy, capital program ownership, labor productivity systems, and supply chain optimization. Drove measurable improvements across throughput, cost structure, and operational reliability — generating over $4M in documented value across the portfolio.
Global Technology & Manufacturing Leader · USA
Systems & Process Engineering — High-Throughput Production
Embedded within a high-speed automated production environment. Applied advanced diagnostic methodology to identify and resolve persistent process instability — delivering measurable uptime improvement within weeks of engagement.
Global Agri-Food Conglomerate · West Africa
Senior Engineering — Supply Chain & Packaging Optimization
Delivered material cost reduction, waste elimination, and supply chain resilience across a large-scale food manufacturing operation. Navigated a major external supply disruption with zero operational shutdowns and zero customer impact. Recognized by senior leadership for outstanding contribution during a period of acute organizational stress.
Global FMCG Manufacturer · West Africa
Packaging Engineering — Lean & Reliability
Implemented a structured reliability and lean program across a high-volume packaging operation — delivering significant reductions in downtime and resource consumption. Recognized at the global level for operational excellence, with the facility acknowledged among the top-performing sites in the company's worldwide network.
Janell Medua-Onyekpe — Chief Strategy Partner
Janell Medua-Onyekpe
Janell A. Medua-Onyekpe
Chief Strategy Partner
Reports directly to the Founder & Chief Innovation Officer
Message from the Chief Strategy Partner

Built for the market that is ready to be transformed.

"At Medilo, we believe every organization — regardless of where it operates — deserves access to the quality of thinking that world-class firms take for granted. That is what we are here to deliver."

As Chief Strategy Partner, Janell Medua-Onyekpe is the primary strategic and client-facing voice of Medilo Advisory — leading client engagement, relationship architecture, and market positioning across Nigeria and West Africa.

She brings extensive expertise in customer success, client retention, and stakeholder management — spanning customer onboarding, account health governance, and the communication infrastructure that builds lasting trust at scale.

Academically grounded in communication and public relations at SNHU — recognized on the Honor Roll — her background directly fuels Medilo's ability to position clients and build long-term growth architecture.

M.A. Communication · SNHUHonor Roll 2025 Customer Success · Global Technology FirmPR Strategy Client Retention & Growth
How We Think

We don't solve surface problems.

Our operating principles are the method we bring to every engagement.

Nigerian professional Engineer at work Strategy team Analytics team
Gemba before the boardroom.
Every diagnosis begins on the floor. We observe what is actually happening before recommending anything.
Data earns the decision.
Time studies, simulation models, validated cost analyses — the numbers make the case, not our opinions.
Frugal engineering first.
We have delivered six-figure savings at zero capital cost. Every recommendation is cost-scrutinized first.
Build the template, not the fix.
Every standard we create becomes your organization's own IP — not a dependency on Medilo.
The Medilo Standard

We can solve any operational problem you bring us.

Strategy. Automation. Analytics. Supply chain. Workforce performance. Whatever the challenge — Medilo has the global experience, technical depth, and track record to deliver.

Start the Conversation
Engage Medilo

What is your biggest operational challenge?

Every engagement begins with a candid, no-pressure diagnostic conversation. If there is a mandate that fits Medilo's expertise, we will know within the first hour.

Nigeria Office
High Rise 'B', Lagos Mainland
Lagos 101245, Lagos, Nigeria
USA Office
907 Walden Run Pl
McDonough, GA 30253, USA
Response Time
Within 24 hours · All time zones
Write to Medilo Advisory

Share your challenge, strategic thinking, or where your industry is heading. We respond with substance — not a template.

Please complete all required fields.
Case Studies · Medilo Advisory

Selected highlights from 20+ documented mandates.
Every result real.

A curated selection of our most impactful mandates — drawn from a broader portfolio of 20+ documented engagements across five global firms. From $40M automation programs to zero-capital Gemba wins. The how is what we'll tell you in person.

$5.4M+
Total documented savings
20+
Case studies
$0
Capital on 14 of 20 projects
5
Global firms
Filter:
Forklift PIT operator certification
⏱ Time SavingsClient A · Premium Logistics · USA · 2026
PIT Operator License Automation — 1,340 Minutes to 30 Seconds
134 forklift operators. Each full compliance refresh required a Safety Supervisor to manually review training records, enter certifications, calculate expiry dates, and populate 7 equipment rows per operator — across 12 equipment types. One refresh cycle: 22+ hours. 24 cycles per year.
Outcome
22hrs
→ 30 seconds
$16.9K
Annual savings
Zero
Capital cost
How did one tool eliminate 535 supervisor hours per year? The methodology is something we'd love to walk you through. →
Curious how this applies to your site?
🏆 Recognized by senior site leadership — fastest-turnaround, highest-impact tool deployed at the facility. Network replication potential confirmed by VP Engineering.
Operations reporting automation dashboard
⏱ Time SavingsClient A · Premium Logistics · USA · 2026
DPR Reporting Automation Suite — 85 Minutes to 3 Minutes Daily
Every shift: 20 minutes of manual entry across 90+ DPR fields × 3 shifts, plus 25 minutes for KPI email preparation. No data history. No executive visibility. Supervisors spending 85 minutes per day on reporting instead of the floor.
Outcome
85min
→ 3 min/day
$10.8K
Annual savings
AES-256
Encrypted dashboard
A 4-module automation suite that went live in 3 days. How was it architected? →
Does your team spend hours on manual reporting?
📊 Adopted as daily reporting standard — executive dashboard shared with site director and client stakeholders every shift since April 13, 2026.
Autonomous mobile robots AMR
🤖 AutomationClient B · Global Confectionery · USA · 2024–25
AMR Fleet Deployment — 60% of Delays Eliminated at Source
Chronic lead time failures in a major manufacturer's donor logistics operation. No prior analysis had named the root cause. Leadership believed the hardware was insufficient. Months of observation had produced no answer.
Outcome
$480K
Annual savings
60%
ROI · 1.7yr payback
53%
Headcount optimized
DMAIC found what observation missed. The finding changed the entire solution approach. →
Considering automation investment?
🌐 Network-wide adoption — AMR deployment playbook standardized across all facilities in the client network.
Real cartoner packaging machine
⚙️ Capital ProgramClient C · FMCG Manufacturer · USA · 2024–25
Cartoner Automation — $1.7M Annual Savings, 128% ROI
High-volume packaging line: 8–10 operators per shift, persistent OEE losses, no path to scale. No business case had ever been built. No vendor evaluation framework existed. No one had attempted commissioning this type of system at the facility before.
Outcome
$1.7M
Annual savings
128%
ROI · 9mo payback
95%+
OEE sustained
We refused vendor sign-off at 94% throughput. What we found — and what it would have cost to miss it — is a story worth hearing. →
Capital program without a framework?
🏭 IQ/OQ/PQ methodology adopted as the network commissioning template for all future capital deployments.
Warehouse floor Gemba observation
💡 Frugal EngineeringClient D · 3PL Logistics · USA · 2024–25
Stretch Wrap Gemba — $300K Saved, $150K Capital Request Cancelled
Stretch-wrap system running 20% below specification. A $150K capital replacement request had been submitted and was pending approval. Multiple prior analyses had found nothing. The problem was declared unsolvable without new equipment.
Outcome
$300K
Annual savings
Zero
Capital cost
$150K
Request cancelled
Two days on the floor revealed what weeks of system analysis had missed entirely. →
Have a capital request sitting on your desk?
👁️ "See it to solve it" — became the internal case for Gemba-first review before any capital approval at the facility.
Real print and apply label applicator
💡 Frugal EngineeringClient D · 3PL Logistics · USA · 2024–25
Print & Apply Optimization — $120K Saved, $150K Request Cancelled
Label applicator achieving 87% accuracy — generating rework, customer complaints, and a $150K capital request for replacement. The engineering team was convinced the hardware was at end-of-life and needed replacing.
Outcome
87%→98%
Accuracy
$120K
Annual savings
65%
Rework reduction
It wasn't the hardware. The fix cost zero dollars. The diagnosis took one Gemba walk. →
Is equipment underperforming at your site?
🔧 Second consecutive capital request withdrawn after Gemba-first diagnostic. Zero capital. Maximum impact.
Warehouse racking slotting
📦 Supply ChainClient D · 3PL Logistics · USA · 2024–25
SKU Slotting Optimization — 20% Travel Reduction, $400K Savings
Product slotted by arrival date — not demand frequency. No velocity analysis had ever been run. Pickers were walking inefficient routes on every pick cycle, creating travel waste invisible to anyone not looking at the data.
Outcome
20%
Travel reduction
$400K
Annual savings
Network
Template adopted
SQL-based ABC analysis revealed 20% of SKUs were driving 80% of picks — from the wrong locations. →
Has your DC ever run a slotting analysis?
🗂️ Methodology standardized network-wide — SQL/Python slotting framework adopted as the standard across all distribution centers in the client network.
Labor management system productivity analytics
👷 Labor EngineeringClient D · 3PL Network · USA · 2024–25
LMS Network Implementation — 15% Productivity Lift
No engineered labor standards across the network. Supervisors managed by instinct, not data. Productivity varied wildly shift to shift with no baseline to coach against, no accountability structure, and no visibility for leadership.
Outcome
15%
Productivity lift
Multi-DC
Network rollout
Network
Standard adopted
MTM-based engineered standards changed what supervisors could see. What they could see changed what they could do. →
Do your supervisors manage by data or by feel?
📊 Network labor standard — engineered standards and LMS configuration adopted as the baseline across all US facilities.
Large scale distribution center
🏗️ Capital ProgramClient D · 3PL Logistics · USA · 2024–25 · Flagship
$40M Greenfield Automation RFP — Simulation Within 2% of Reality
A $40M automation decision from zero — no template, no prior framework, 3 external vendors, 4 internal stakeholder groups. Arena simulation models needed to validate throughput projections before a single dollar was committed. The stakes: get the model wrong and the entire investment fails.
Outcome
$40M
RFP delivered
2%
Simulation accuracy
$1M+
Annual savings
The post-implementation system performed within 2% of what the model predicted. How that model was built is a story about rigor, not luck. →
Facing a major capital decision?
📋 Network capital standard adopted — RFP methodology and requirements matrix became the template for all future capital projects.
Supply chain food manufacturing Nigeria
🌍 Supply ChainClient E · FMCG Food Manufacturer · Nigeria · 2021
COVID-19 Supply Chain Crisis — Zero Shutdowns, Zero Layoffs, Zero Complaints
COVID-19 simultaneously spiked durum wheat import costs and packaging material costs. Combined exposure threatened immediate production shutdown. No contingency plan existed. A decision was needed in days — not weeks.
Outcome
150+
Tons waste eliminated
Zero
Shutdowns or layoffs
Zero
Customer complaints
Consumer research was the key that unlocked the solution. The approach was unconventional. The result was not. →
Facing a supply chain disruption?
Star Performer of the Month — July 2021 · Awarded by the Managing Director for outstanding contribution during the COVID-19 crisis.
Real-time KPI performance dashboard multi-channel
📊 AnalyticsClient A · Premium Logistics · USA · 2026
Real-Time KPI Dashboard — $48K Annual Cost Avoidance, Built in 8 Weeks
No real-time KPI visibility across 3 outbound channels (Ecom B2C, Retail B2B, Wholesale). Leadership had no single source of truth. Commercial equivalent tools cost $48K–$96K per site per year. Budget for tooling: zero.
Outcome
$48K
Annual cost avoided
3
Channels in one view
Zero
Licensing cost
Built at zero cost using existing tools. Multi-site replication confirmed. The architecture is worth understanding. →
No visibility across your operations?
Financial TPH gap analysis operations modeling
📊 AnalyticsClient A · Premium Logistics · USA · 2026
TPH Gap Analysis — $150K Financial Impact Quantified, Client Amendment Secured
A 4-week automation delay created a measurable TPH gap between the original plan and execution reality. The financial exposure had not been quantified. Leadership needed an offset argument for client amendment negotiations — in days.
Outcome
$150K
Impact quantified
7,765
Labor hrs recovered
Zero
Net volume impact
Volume-neutrality confirmed. Efficiency recovery path modeled. Client amendment filed. All within one week. →
Need to quantify a financial exposure quickly?
💼 Confirmed by the client brand Finance — "$150K opportunity. Revised Fee Schedule due to Automation Delay. This can be footnoted on your file."
Goods-to-Person shuttle system automated warehouse system
🤖 AutomationClient A · Premium Logistics · USA · 2026
Goods-to-Person shuttle system Population Model — 37,271 Totes, Go-Live Confirmed
No structured model for OSR pre-seeding. 35,096 SKUs across 4 data sources with no unified view. Leadership needed to confirm whether August go-live was operationally achievable — without guessing on headcount, tote counts, or pre-seeding duration.
Outcome
37,271
Totes modeled
$29.2K
Annual savings
7 days
Pre-seeding plan confirmed
A 5-tab, 145,523-formula Excel model that confirmed go-live readiness. The 3-lever savings methodology behind it changes how you think about automation ROI. →
Planning an OSR or automation go-live?
Truck trailers yard staging logistics
📊 AnalyticsClient A · Premium Logistics · USA · 2026
WS LTL Virtual Staging Lanes — 1,083 Hours Recovered Annually
The warehouse ran out of physical staging lanes. 50 overflow storage trailers were parked onsite with no WMS tie-in — coordinators were manually assigning trailers and tracking orders on paper, creating 15-minute delays per staging event. The insight: what if we turned every trailer into a virtual lane inside the WMS?
Outcome
20
Virtual lanes live
$27K
Annual savings
1,083hrs
Recovered/yr
When you run out of physical space, you don't build more. You create virtual lanes tied directly to trailers in the WMS. 2 days. Problem solved. →
Manual workarounds costing you time?
Completed July 14–15, 2026 — all 20 virtual staging lanes live and active in the WMS platform within 48 hours.
Timecard validation payroll labor records
⏱ Time SavingsClient A · Premium Logistics · USA · 2026
Timecard Validation Tool — $115K Annual Savings, 4 Hours to 1 Minute
The timekeeping and WMS platforms timesheets generating reconciliation gaps post-go-live. Unvalidated hours creating overpayment risk on temporary labor. Manual reconciliation: 4 hours per week, 52 weeks per year — with no guarantee of catching every discrepancy.
Outcome
$115.7K
Annual savings
4hrs
→ 1 min/week
Zero
Capital cost
$109,200 in overpayment risk caught annually. 207 hours of reconciliation labor recovered. Built in Excel/VBA. →
Are your WMS and timekeeping systems aligned?
TPM total productive maintenance production line
🏭 Lean TransformationClient F · Global Beverage Manufacturer · Nigeria · 2016–17
TPM Implementation — 35% Downtime Reduction, Global Award
Packaging line downtime persistently above acceptable threshold. Resource usage running 47% above benchmark. No structured maintenance program, no autonomous maintenance discipline, no predictive framework. Kaizen events producing short-term wins that didn't stick.
Outcome
35%
Downtime reduction
47%
Resource reduction
🥇 Global
TPM Medallion Award
What separates TPM that sticks from TPM that doesn't? The answer is in how the system is embedded, not launched. →
Ready to embed sustainable reliability?
🏅 Global TPM Medallion Award — presented to the top-performing sites across the manufacturer's global network of facilities.
Warehouse forward pick velocity analysis
💡 Frugal EngineeringClient A · Premium Logistics · USA · 2026
Forward Pick Expansion — 735 New Pick Positions, $26K Savings, Zero Cost
Velocity analysis revealed 85% of forward pick positions held zero-demand SKUs — dead stock occupying prime pick slots while 106 active SKUs were being pulled from VNA on every order. Throughput was bleeding on every single pick cycle.
Outcome
735
New pick positions
$26K
Annual savings
Zero
Capital cost
Repurposed existing equipment. Repositioned inventory. Eliminated unnecessary VNA round trips — executed over a single weekend. →
Is your pick area optimized for actual demand?
Reserve rack pallet consolidation warehouse
💡 Frugal EngineeringClient A · Premium Logistics · USA · 2026
Reserve Rack Consolidation — 997 Replenishment Slots Freed, Zero Cost
997 pallet rack locations each holding only 1–2 cases — confirmed from a WMS location query. Full replenishment pallets couldn't drop directly into slots, forcing floor staging that created safety exposure, double-touches, and dock delay risk on every inbound cycle.
Outcome
997
Replen slots freed
$29.9K
Annual savings
Zero
Capital cost
WMS data query → consolidation logic → aisle-by-aisle execution plan → floor staging eliminated. Built and executed in 3 shifts. →
Is floor staging eating your replenishment throughput?
Warehouse dock operations inbound logistics
💡 Frugal EngineeringClient A · Premium Logistics · USA · 2026
Dock Door Paperwork — $20K Annual Savings, Deployed in 5 Days
Every inbound truck arrival triggered a 10–20 minute coordination delay. Lumpers waited at dock doors while station leads hunted for paperwork before service could begin — dead time repeated across every dock door, every shift, every day.
Outcome
$20K
Annual savings
Zero
Capital cost
5 days
Idea to deployed
833 hours of annual dead time eliminated. Hardware was already on site. The insight was in seeing the friction no one had named. →
Small friction costing big time at your docks?
SQDIP digital visual management board shift operations
⏱ Time SavingsClient A · Premium Logistics · USA · 2026
SQDIP Board Digitization — 20 Minutes to 2 Minutes, 0.5-Month Payback
Manual SQDIP boards ran across 3 shifts with no adaptation to 3 outbound channels. Supervisors spent 20 minutes per shift preparing boards that were outdated the moment they were written — no digital backbone, no tier cadence, no accountability structure.
Outcome
20min
→ 2 min prep
$11.3K
Annual savings
0.5mo
Payback period
450 supervisor hours recovered annually. One TV display. Digital tier cadence across all 3 shifts and 3 channels — live within weeks. →
Still running manual visual management boards?
Custom website development for management consulting firm
🌐 DigitalMedilo Advisory · Internal · Nigeria · 2026
Custom Website Design & Development — medilo.org
Most Nigerian consulting firms rely on generic templates or outdated websites that fail to convey credibility at the executive level. Medilo needed a digital presence that matched the quality of its work — fast, self-contained, and deployable without ongoing hosting costs or developer dependency.
Built a fully bespoke single-page website from scratch — no templates, no WordPress, no frameworks. Vanilla HTML/CSS/JS, self-contained, deployed to Netlify in minutes. Features: animated hero, industry selector with dynamic solution panels, 20+ case study grid with live filtering, leadership profiles, multi-option contact form (default mail app + Gmail + Outlook browser), and mobile-responsive throughout.
Live at medilo.org. Zero ongoing hosting cost. Zero developer dependency — fully maintainable by the client. Industry selector dynamically surfaces relevant solutions for 11 sectors. Contact system routes to branded domain email (hello@medilo.org) with automatic CC routing.
ClientMedilo Advisory Limited
SectorProfessional Services · Nigeria
Year2026
OutcomeLive production website — medilo.org

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